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Mega Zorbe Pro™ - Hydrophobic Melamine Foam Panels

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$86.00
Covers 8.0 SF
$86.00

Mega Zorbe™ Pro - Hydrophobic Melamine Foam

Mega Zorbe™ Pro is great for absorbing sound and thermal insulation in your vehicle with bigger cavities. Mega Zorbe™ Pro is perfect for large SUVs, vans, pick up trucks, and other large vehicles due to the fact that they have more space for insulation and acoustic foam. We have hydrophobically enhanced our Mega Zorbe™ Pro foam to ensure that it is safe and will last long in your vehicle. Since Mega Zorbe™ Pro is thicker than our standard Mega Zorbe™ foam, it will absorb lower frequency noises more effectively in your vehicle. 

 

Features

  • Aerospace grade acoustical and thermal insulation
  • Easy-to-use peel & stick backing
  • Used in aircraft, aerospace, marine, and architectural applications
  • Long-lasting, water-resistant melamine foam
  • Lightweight, flexible, and self-extinguishing
  • Class A fire rated
  • Made in Germany and treated in the USA

 

Specs

 Dimensions   24” x 48” (8 Sq Ft) 
 Up to 48" x 96" via phone 
 Thickness   1" or 2" thicknesses 
 Up to 5" via phone 
 Weight   0.4 lbs per sheet 
 Water Resistance   Hydrophobic, Open Cell Foam 
 Temperature Resistance   -300°F to 350°F (intermittent to 400°F+) 
 Color   Smoke White 
 Thermal Insulation Rating (R-Value)   4.16 per inch 
 Custom Sizes and Thicknesses   Yes, call 1-800-679-8511 for details 

  

Resources

 Spec Sheet 

 Mega Zorbe Pro™ Product Sheet 

 Install Guide 

 Mega Zorbe Pro™ Install Guide 

 

Material Testing

Noise Reduction Coefficient

 Frequency (Hz)   125   250   500   1000   2000   4000   NRC 
 1/2" Mega Zorbe™   0.11   0.12   0.25   0.42   0.77   0.94   0.40 
 1" Mega Zorbe™ Pro     0.18   0.23   0.50   0.82   0.99   0.99   0.65 
 2" Mega Zorbe™ Pro    0.31   0.60   0.75   0.90   1.00   1.00   0.80 
 3" Mega Zorbe™ Pro   0.42   0.67   0.81   0.96   1.00   1.00   0.85 
 4" Mega Zorbe™ Pro    0.53   0.80   0.90   0.99   1.00   1.00   0.90 

 

Water Resistance Testing 

 Tested Properties   Testing Method:   Performance: 
 Water Absorption   ASTM D2842, B 

 <1.5% after 15 mins
 <4% after 96 hrs 

 Water Repellency: 

 Internal   35% Average weight gain, max

 (note: standard melamine foam avg.

 weight gain is over 10,000%; Polyimide foam avg.

 Weight gain is over 400%) 

 

 Tested Properties  Testing Method  Performance
 Horizontal Burning   UL 94 HF-1   Pass
 Vertical Burning  UL 94 V-0   Pass
 60 Sec Vertical  FAR 25.853 (a, i) 

 Burn Time (Avg): 0 Seconds

 Burn Length (Avg): 2”

 Drip Extinguish Time: No Drip 

 Radiant Panel   FAR 25.856, BSS7365, AITM 2.0053 

 After Flame: 0 Seconds

 Flame Propagation: < 1”

 Smoke Generation  ASTM 662-83, BSS7238

 Flaming: Ds (1.5 min) = 57 

 Ds (4.0 min) = 77 

 Toxicity  BSS7239  Pass
 Steiner Tunnel, 1" thick   ASTM E 84

 Flame Spread < 25

 Smoke Developed < 50

 Surface Flammability  ASTM E 162-83

 Flame Spread factor 1.83

 Heat Evolution factor 2.50

 Flame Spread index 4.62

   DIN 5510

 Flammability: S4

 Smoke: SR2

 Drips: ST2

  

Installation Instructions

  • Recommended Installation: First, remove your door panels and/or vehicle headliner 
  • The best way to handle Mega Zorbe™ Pro is to first cut it down to the size of the install location, making sure to leave room for wiring and other electrical components.
  • Mega Zorbe™ Pro cuts easily: a simple pair of scissors will do the job! After you make your cuts, you can adhere with peel & stick backing (if option selected) or use a spray adhesive, like our P329 Permanent Spray Adhesive.
  • We do not recommend using this product in heat bays or near heat sources. For high heat applications, try Mega Block™.
  • For thinner foam options, consider our Mega Zorbe™, which comes in 1/2" only. 
  • You can also stack Mega Zorbe™ Pro on top of itself for more thermal and sound insulation to 3" or even 4" of total thickness using a spray adhesive (peel & stick backing will not stick to Mega Zorbe Pro.
  • The R-Value of open cell foam makes Mega Zorbe™ Pro excellent for additional insulation in the doors and above the headliner.
  • DO NOT use Mega Zorbe™ Pro on the floor of your vehicle because the open cell foam will decay over time if weight is constantly on it.

  

Common Product Uses

  • Automotive
  • Van conversions
  • Aviation
  • Aerospace
  • Mass transit (Rail, buses)
  • Ambulances
  • Crypto mining rigs
  • Server rooms, cabinets, and racks